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Valve Seats and Guides Assembly

CHALLENGE

The customer required precision force and distance control along with sophisticated analysis to assemble valve seats and guides. They needed to assemble the valve seats and guides to precise tolerances and provide their customer with data to prove it.

Flexible Assembly System Requirements:

  • Accommodate many different part models
  • Adapt to engineering updates
  • Adapt to part improvements that could affect the assembly characteristics
  • Able to handle the rigors of production manufacturing.

SOLUTION

Dual Press Station

The Promess UltraPRO system with EMAP press was chosen for its precise control and almost infinite programming capability. It is easily integrated into flexible assembly cells, large transfer lines or manual workstations.

The UltraPRO system easily handles program changes and part model changes with its simple but powerful programing style. Couple that with its ability to interface with many different data storage software packages and you have a very powerful servo-controlled press system.


The result, each part is assembled exactly the same, allowing the cylinder head to function to its peak performance along with the data for each assembly. Customer needs meet and exceeded quickly, efficiently and with confidence to prove it.

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