Electric Servo Press | EMAP
EMAP
The Promess Electro-Mechanical Assembly Press (EMAP) is a fully electric, programmable motion controlled ball screw press.
The Promess EMAP offers you the most competitive, accurate, and efficient solution to any assembly requirement.
Control
- Highly accurate motion control
- Integrated force and position monitoring
- Control to a force, position, or any number of other inputs
Monitor
- Verify every process meets its requirements
- Manufacture with no fault forward
- Never ship a bad part from your facility again
Extensive Capabilities
- Advanced motion control for tougher applications
- Multi-axis capacity
- Force ranges from less than an ounce to over 200,000 lbs
Features
Capabilities
Push or pull with equal accuracy
360° mounting orientation
Easy to use Windows software
Capabilities ranging from less than an ounce to over 200,000lbs
Data
Data acquisition and storage
In-process verification and
monitoring
Integrated load cell
Network multiple system
Robustness
Ball screw design that features
dynamic press load capacity 2.5 to
3 times greater than the stated
load capacity
Servo motor and drive system sized to rated press load capacity
Servo Press Benefits
PRECISE
Control allows for a high level of accuracy in force and position applications
PROGRAMMABLE
Control system and motion components work together in both simple and complex configurations
ENERGY EFFICIENT
Electric Presses are energy conscious and have high efficiency, only using power during the cycle
QUIET
Minimal / low noise pollution
CLEAN
No fluids to replace, condition, or recover eliminating costly downtime
What is your application?
Talk to one of our expert engineers or learn more about proving your
application in our Process Development Center.
Monitoring Capabilities
Programmable Positions, Speed & Acceleration
Sensor / Signature Monitoring
Adjustable Process Limits & Tolerances
Display of Graphs, Zooming & Printing
Advanced Data Analysis
Gauging Functions
Pass / Fail Parts
Data Acquisition & Storage
System Powered By Promess Software
Promess powerful system software solution offers custom commands, flexible configurations, and adjustable features to address your specific needs.
Features of Promess Software
- Easy to Use
- Traceability
- Data History
EMAP | Servo Press Mechanics
Complete System
What’s Included
Mechanics
- Ball screw driven press head
- Servo motor & preamplifier
- Safety Drive Enclosure (SDE)
- Promess UltraPRO controller
- Digital signal conditioner
- Windows based Application Software
Cables
- Cables
- Motor encoder/resolver cable
- Signal cable from pre-amplifier to motion controller
Options
- External sensor(s) with signal conditioning electronics
- Desktop or Panel PC
- Components mounted into an optional electrical panel Ball screw design that features
Servo Press Applications
Looking for a More Tailored Solution?
Looking for a plug and play systems that allows you to be up and running same day as delivery? Learn more about our Work Stations.
EMAP Press Sizing
| Force (kN) | Force (lbf) | Stroke (mm) | Speed (mm/sec) |
|---|---|---|---|
| 0.2 | 45 | 100 | 200 |
| 1 | 225 | 100, 300 | 200, 150 |
| 3 | 675 | 100, 300 | 200 |
| 5 | 1,125 | 200, 350 | 200 |
| 8 | 1,800 | 200, 350, 500 | 200 |
| 12 | 2,700 | 200, 350, 500 | 200 |
| 20 | 4,500 | 180, 350, 550 | 200 |
| 30 | 6,750 | 180, 350, 550 | 200 |
| 40 | 9,000 | 330, 660 | 200 |
| 60 | 13,500 | 330, 660 | 200 |
| 80 | 18,000 | 330, 660 | 175 |
| 100 | 22,500 | 330, 660 | 200 |
| 120 | 27,000 | 330, 660 | 175 |
| 160 | 36,000 | 400 | 125 |
| 200 | 45,000 | 400 | 100 |
| 300 | 67,500 | 400 | 100 |
| 500 | 112,000 | 400 | 70 |
| 1,000 | 225,000 | 400 | 40 |
Are you unsure about force requirements – visit our Process Development Center
Prove Out Your Process
The PDC is available to you for help verifying your process at no cost to you. Bring in or send in your parts and work with an engineer to find the technology best suited for your application.
How We Compare to Other Technologies?
When looking for equipment to assemble your parts there are a lot of options. Learn more about how Promess compares to other press technologies.
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